APPENDIX A

HOISTING EQUIPMENT DATA SHEET

EQUIPMENT TYPE:                   __________________________________________

MANUFACTURER:                     __________________________________________

                                                     MODEL#_____________ SERIAL#__________

LOAD RATING:                           __________________________________________

EQUIPMENT I.D.:                       __________________________________________

INTENDED USE:                         __________________________________________

LOCATION OF EQUIPMENT

CERTIFICATION/TESTING

DATA:                                          __________________________________________

 

APPENDIX B

HOISTING EQUIPMENT

IDENTIFICATION TAG

TYPE:                                        ___________________________________________

I.D. #                                          ___________________________________________

DATE OF ARRIVAL AT

  THE APS:                                ___________________________________________

SAFETY Coordinator:

  (SIGNATURE AND DATE)     ___________________________________________

APS FLOOR COORDINATOR:

  (SIGNATURE AND DATE)     ___________________________________________

DATE IN SERVICE:                  ___________________________________________

NEXT INSPECTION DATE:      ___________________________________________


APPENDIX C

CRANE OPERATOR QUESTIONNAIRE

Date  ____________________

Operator  _______________________________________ CAT  __________________

Telephone  __________________________

Supervisor  _________________________________________

Briefly describe the type/s of lifting device/s to be used and the expected weightloads.

Lifting Device                                                                       Weight Load

_________________________________________________________________

_________________________________________________________________

_________________________________________________________________

_________________________________________________________________

                                                                                          

Operator training/experience operating a crane or other lifting device:

Date/Description of Training:

 __________________________________________________________________________

___________________________________________________________________________

___________________________________________________________________________

___________________________________________________________________________

___________________________________________________________________________

I certify that, to the best of my knowledge, I have normal depth perception, field of vision, reaction time, manual dexterity, and coordination, and do not have a detectable or known disease or physical malfunction that would render me incapable of safe operation or rigging duties.

                                                                                                                                                                                                                              __________________________________

            Candidate's signature

 

LOM Laboratory Inspection Checklist for 432/A020 and 432/A030

Date:  ____ / ____ / ____

General

Status

Criterion

Comment

 

General housekeeping

 
 

Required hazard warnings are posted at entrance(s)

 
 

MSDS binder is in place at the main entrance to laboratory

 
 

LOM Laboratory Information Binder is in place at the main entrance to laboratory

 
 

The contact information on the cover sheet of the LOM Laboratory Information Binder is current

 
 

List of authorized laboratory users is posted at entrances

 
 

Paths of egress are free of obstructions

 

Electrical Safety

Status

Criterion

Comment

 

Lights in hoods are protected from vapors

 
 

Circuits and circuit breakers are labeled

 
 

Extension cord usage is minimized

 
 

Extension cords are not connected in series

 
 

Circuits are not overloaded with extension cords or multiple connections

 
 

Heating apparatus is equipped with redundant temperature controls

 

 

Fire Safety

Status

Criterion

Comment

 

All flammable liquids not in use are stored in flammable-liquids storage cabinets

 
 

Excessive quantities of flammable material stocks are not present

 
 

Oxidizers and other incompatible materials are not present in flammable-liquid storage cabinets

 
 

There are at least two well-marked means of egress from laboratory, each clear of obstructions

 
 

Class ABC fire extinguisher is located along path of egress, and not obscured or obstructed

 
 

Flammable materials are not stored along paths of egress from laboratory

 
 

Refrigerators used for flammables are flammable material storage units or are explosion-proof

 
 

UL-approved electrical equipment is used in locations/operations involving flammable liquids

 

Chemical Handling

Status

Criterion

Comment

 

Chemicals are stored according to compatibility in appropriate storage cabinets

 
 

All chemicals are stored at safe levels in cabinets or on stable shelving

 
 

Stored quantities of chemicals are not excessive

 
 

All containers are appropriately labeled (contents, warnings, bar codes)

 

 

Chemical Handling (cont)

Status

Criterion

Comment

 

Containers holding ethers and other compounds with safe shelf life are labeled with latest date for disposal

 
 

Gas cylinders are strapped firmly in place

 
 

Gas cylinders are not in use are capped

 
 

Gas cylinders of oxidizing and reducing agents are properly segregated

 
 

Glass vacuum is vessel taped

 
 

All work generating toxic and hazardous fumes done in hoods

 
 

Apparatus susceptible to damage is marked with warning signs or protected by barriers

 
 

Chemical waste log is current, bearing notations indicating inspections have been performed on each waste container

 
 

Chemical waste is labeled and stored in designated Satellite Accumulation Areas according to compatibility and class

 

Ventilation

Status

Criterion

Comment

 

Laboratory at negative pressure with respect to corridors

 
 

Fume-generating apparatus at least 20 cm (8 inches) back from face of hood

 
 

Fans and other equipment capable of creating cross-drafts are kept at a sufficient distance from hood operations

 
 

Local exhaust units are used where hoods are not suitable or available

 
 

Air-flow indicator on chemical fume hood appears to be functioning properly

 

 

Ventilation (cont)

Status

Criterion

Comment

 

Label on chemical fume hood indicates that hood performance has been checked within the last twelve months

 
 

VAV chemical fume hood/room supply (make-up) air interface appears to be functioning properly

 

Safety Equipment

Status

Criterion

Comment

 

Eye wash station is available and inspections are current

 
 

Deluge shower is available and inspections are current

 
 

Supply of personal protective equipment is  adequate

 

Program Administration

Status

Criterion

Comment

 

Deficiencies noted during last inspection communicated to persons responsible for correction.

 
 

All activities posing significant safety or health risks are covered by written procedures that have been reviewed with the intent to ensure that they incorporate adequate warnings and specify adequate protective measures.

 

Listing of Hazardous Chemicals and Wastes

HAZARDOUS CHEMICALS (AS DEFINED UNDER 29 CFR 1910.1200)

Name of Substance(s) (As identified on container label and MSDS.)

CAS No(s).

Common Synonyms

     
     
     
     

HAZARDOUS WASTES (AS DEFINED UNDER RCRA)

Name of Substance(s) (As identified on container label and MSDS.)

CAS No(s).

Location of Waste Containers

     
     
     
     

 

DND-CAT Safety Committee Annual ES&H Inspection Criteria

SECTOR NO. -              BEAMLINE NO.-                   LOM LAB NO.-                     DATE -                    

SAFETY INSPECTION COMMITTEE CHAIR OR DESIGNEE -

Mark each item below as follows:

  S (or checkmark) for Satisfactory                                                                                          

  R for Requires follow-up (within 10 days)

  U for Urgent response needed (within 1 day)

If all items in a category are satisfactory, circle “Satisfactory” in the category heading.

Satisfactory                              GENERAL

____________Are all exits and aisles unobstructed?

____________Are work areas clear and lab benches not overcrowded?

____________Do any potential tripping hazards exist?

____________Are equipment and materials stored safely?

____________Are containers for disposal of broken glass available?

____________Are waste containers labeled and in good condition?

____________Is glassware stored safely?

____________Are file cabinets/shelves secured to wall or tagged as unsecured?

____________Are gas cylinders secured properly?

____________Are any unusual noises or odors present?

____________Is overall housekeeping good?

____________Do waste logbooks document monthly inspections of Satellite Accumulation Areas?

____________Other:                                                        


Satisfactory           SAFEGUARDS AND SAFE PRACTICES

____________Are off-hours instructions for unattended operation posted?

____________Is the safety handbook available?

____________Are protective shields in place if needed?

____________Are emergency shutdown procedures posted?

____________Are emergency shutoffs for house utilities and compressed gases

                        unobstructed?

____________Have you observed any unsafe acts or noncompliance with safety rules?

____________Are lab doors to corridors closed?

____________Does any equipment extend over the boundary lines marked on the floor? (Aisles must be unobstructed.)

____________Do any potential overhead hazards exist?

____________Is medical look-alike (lab ware) waste can available?

____________Is "sharps" disposal container available?

____________Do any illumination problems exist?

____________Is general ventilation acceptable?

____________Are vent purges set properly?

____________Is emergency door unobstructed?

____________Is emergency door unlocked?

____________Other:                                                        

Satisfactory    PROTECTIVE EQUIPMENT

____________Is the safety cabinet stocked appropriately with applicable items from the following list?

                        ________________Safety glasses      

                        ________________Gloves                 

                        ________________Splash goggles

                        ________________Face shields

                        ________________Thermal gloves

                        ________________Other:_____________________


Satisfactory    EMERGENCY EQUIPMENT

____________Is access to fire extinguisher unobstructed?

____________Is fire extinguisher seal intact?

____________Are eye wash stations and safety shower inspected and unobstructed?

____________Other:                                                                 

Satisfactory    GENERAL LABELING

____________Are chemicals properly labeled and tagged?

____________Are cylinders properly labeled (tags on nonstock cylinders)?

____________If required, are "Hot" signs properly worded and clearly visible?

____________If required, are "Radioactive" signs properly worded and clearly visible?

____________If required, are "HIGH VOLTAGE" signs properly worded and clearly visible?

____________If required, are other signs properly worded and clearly visible?

____________If required, are over-temperature alarms installed?

                                 On which units?                                                                                          

____________If required, are other alarms installed?

                                 On which units?                                                                                          

____________Are electrical panels and other electrical shut-off switches properly labeled?

____________ Other:                                                                             

Satisfactory    MECHANICAL

____________Are all devices mechanically stable (suitable base for height and weight and anchored to floor, if appropriate)?

____________Are there any stored energy hazards?

                        ________________Gravity

                        ________________Spring

                        ________________Vacuum

                        ________________Pressure

                        ________________Other :  ____________________________________

____________If required, are overpressure alarms installed?

                        On which units?                                                                                                   

____________Are equipment/shelves/cabinets secured properly?

____________Are cabinet tops free of stored items, as required by APS?

____________Are any sharp edges present?

____________Are there any unmarked or unprotected protruding objects?

                        _______________      Hazard removed

                        _______________      Safety guard recommended

                                _______________      Other recommendations:  ________________________

Satisfactory    ELECTRICAL

____________Are power strips secured?

____________Are any faulty or frayed wires present?

____________Are any electrical boxes open?

____________Are any electrical terminals exposed on instrumentation?

____________Is electrical equipment properly grounded?

____________Are any electrical circuits overloaded?

____________Are any ignition sources present?

____________Are GFCIs installed at appropriate locations?

____________Are posted signs adequate?

____________Are all the instruments/circuits adequately labeled?

____________Is access to electrical panels and other electrical shut-off switches unobstructed?

____________Do any lighting problems exist?

Satisfactory    PIPING PRACTICES

____________Are any inspections of regulators or relief valves out of date?

____________Are rotameters and sight glasses properly shielded?

____________Are the proper size catch pans in use?

____________Are house utility systems protected?

Satisfactory                                  VENTILATION

____________Are inspections and tests of toxic gas monitors up to date?

____________Are hood doors closed when not in use?

____________Is local exhaust used, if needed?

____________Has hood or vent been inspected and labeled within the last year by the                                     Industrial Hygiene Section of ANL ESH or by Building Maintenance?

____________If required, are hood failure alarms installed?

                        On which units?                                                                                                   

____________Are hoods being used in accordance with their classification?

                        Type 1 - Moderately to highly toxic materials

                        Type 2 - Low toxic materials and fumes

____________Other:                                                                       

Satisfactory                   HAZARDOUS MATERIALS

                                        (Acids, Bases, Oxidizers, Toxics, Carcinogens, etc.)

____________Are chemicals properly stored and labeled?

____________Are incompatible chemicals properly segregated?

____________Are peroxide formers and other compounds subject to hazardous decomposition labeled to show date received?

____________Are peroxide formers no more than 6 months old?

____________Is chemical tag system properly used?

____________Is chemical inventory list available and up to date?

____________Other:                                                                       

Satisfactory         FLAMMABLE AND COMBUSTIBLE LIQUIDS

____________Are all aerosol sprays with flammable propellants stored in flammable-liquid storage cabinets?

____________Is the storage cabinet inventory up to date?

____________Are glass bottles stored in catch pans?

____________Are electrically conductive containers that are used for transferring flammable liquids grounded and bonded?

____________Other:                                                                       

Satisfactory        RADIATION PROTECTION SAFEGUARDS

____________Is beamline shielding in place?  (Use separate checklist.)

____________Are beamline padlocks secured?

____________Is FOE and Experimental  Station shielding in place?  (Use separate checklist.)

____________Are FOE and Experimental Station interlocks undisturbed, per visual inspection?

____________Are FOE and Experimental Station emergency beam dump buttons unobstructed?

____________Has a beamline radiation survey been done within the past month?

____________Other:                                                                       

ADDITIONAL COMMENTS:

 

 

 


DND-CAT Safety Coordinator Monthly ES&H Inspection Criteria

SECTOR NO. _______BEAMLINE NO.-________ LOM LAB NO.-_________DATE -              

SAFETY INSPECTION COMMITTEE CHAIR OR DESIGNEE -                                        ___

Mark each item below as follows:

  S (or checkmark) for Satisfactory                                                                                          

  R for Requires follow-up (within 10 days)

  U for Urgent response needed (within 1 day)

If all items in a category are satisfactory, circle “Satisfactory” in the category heading.

Satisfactory                              GENERAL

____________Are all exits and aisles unobstructed?

____________Do any potential tripping hazards exist?

____________Are containers for disposal of broken glass available?

____________Are waste containers labeled and in good condition?

____________Are file cabinets/shelves secured to wall or tagged as unsecured?

____________Are gas cylinders secured properly?

____________Do waste logbooks document monthly inspections of Satellite Accumulation Areas?

____________Other:                                                        

Satisfactory           SAFEGUARDS AND SAFE PRACTICES

____________Are off-hours instructions for unattended operation posted?

____________Is the safety handbook available?

____________Are protective shields in place if needed?

____________Are emergency shutdown procedures posted?

____________Are emergency shutoffs for house utilities and compressed gases

                        unobstructed?

____________Are lab doors to corridors closed?

____________Does any equipment extend over the boundary lines marked on the floor? (Aisles must be unobstructed.)

____________Is medical look-alike (lab ware) waste can available?

____________Is "sharps" disposal container available?

____________Are vent purges set properly?

____________Is emergency door unobstructed?

____________Is emergency door unlocked?

____________Other:                                                        

Satisfactory    PROTECTIVE EQUIPMENT

____________Is the safety cabinet stocked appropriately with applicable items from the following list?

                        ________________Safety glasses      

                        ________________Gloves                 

                        ________________Splash goggles

                        ________________Face shields

                        ________________Thermal gloves

                        ________________Other:_____________________

Satisfactory    EMERGENCY EQUIPMENT

____________Is access to fire extinguisher unobstructed?

____________Is fire extinguisher seal intact?

____________Are eye wash stations and safety shower inspected and unobstructed?

____________Other:                                                                 

Satisfactory    GENERAL LABELING

____________Are chemicals properly labeled and tagged?

____________Are cylinders properly labeled (tags on nonstock cylinders)?

____________If required, are "Hot" signs properly worded and clearly visible?

____________If required, are "Radioactive" signs properly worded and clearly visible?

____________If required, are "HIGH VOLTAGE" signs properly worded and clearly visible?

____________If required, are other signs properly worded and clearly visible?

____________Are electrical panels and other electrical shut-off switches properly labeled?

____________ Other:                                                                             

Satisfactory    MECHANICAL

____________Are all devices mechanically stable (suitable base for height and weight and anchored to floor, if appropriate)?

____________Are there any stored energy hazards?

                        ________________Gravity

                        ________________Spring

                        ________________Vacuum

                        ________________Pressure

                        ________________Other :  ____________________________________

____________If required, are overpressure alarms installed?

                        On which units?                                                                                                   

____________Are equipment/shelves/cabinets secured properly?

____________Are cabinet tops free of stored items, as required by APS?

____________Are any sharp edges present?

____________Are there any unmarked or unprotected protruding objects?

                        _______________      Hazard removed

                        _______________      Safety guard recommended

                                _______________      Other recommendations:  ________________________

Satisfactory    ELECTRICAL

____________Are power strips secured?

____________Are any faulty or frayed wires present?

____________Are any electrical boxes open?

____________Are any electrical terminals exposed on instrumentation?

____________Is electrical equipment properly grounded?

____________Are all the instruments/circuits adequately labeled?

____________Is access to electrical panels and other electrical shut-off switches unobstructed?

Satisfactory    PIPING PRACTICES

____________Are any inspections of regulators or relief valves out of date?

____________Are rotameters and sight glasses properly shielded?

Satisfactory                                  VENTILATION

____________Are inspections and tests of toxic gas monitors up to date?

____________Are hood doors closed when not in use?

____________Are hoods being used in accordance with their classification?

                        Type 1 - Moderately to highly toxic materials

                        Type 2 - Low toxic materials and fumes

____________Other:                                                                       

Satisfactory                   HAZARDOUS MATERIALS

                                        (Acids, Bases, Oxidizers, Toxics, Carcinogens, etc.)

____________Are chemicals properly stored and labeled?

____________Are incompatible chemicals properly segregated?

____________Are peroxide formers and other compounds subject to hazardous decomposition labeled to show date received?

____________Is chemical inventory list available and up to date?

____________Other:                                                                       

Satisfactory         FLAMMABLE AND COMBUSTIBLE LIQUIDS

____________Are all aerosol sprays with flammable propellants stored in flammable-liquid storage cabinets?

____________Is the storage cabinet inventory up to date?

____________Are glass bottles stored in catch pans?

____________Are electrically conductive containers that are used for transferring flammable liquids grounded and bonded?

____________Other:                                                                       

Satisfactory        RADIATION PROTECTION SAFEGUARDS

____________Is beamline shielding in place?  (Use separate checklist.)

____________Are beamline padlocks secured?

____________Is FOE and Experimental  Station shielding in place?  (Use separate checklist.)

____________Are FOE and Experimental Station interlocks undisturbed, per visual inspection?

____________Are FOE and Experimental Station emergency beam dump buttons unobstructed?

____________Has a beamline radiation survey been done within the past month?

____________Other:                                                                       

ADDITIONAL COMMENTS:

 

 

 


SHOP INSPECTION CHECKLIST

The following items will be checked each month by the Shop Coordinator, who will ensure that all observed deficiencies are corrected and will file this checklist with the secretaries of the CATs that occupy LOM____ (insert building number).

S (or checkmark) for Satisfactory
R for Requires follow-up (within 10 days)
U for Urgent response needed (within 1 day)


 

“Safety Glasses Required” signs are posted at all entrances

 

Supply of visitors’ safety glasses is adequate

 

List of approved machine operators is displayed

 

Machine guards are in place

 

Belts are in good condition

 

Safety shields are in place

 

Safety shield windows are clean and clear

 

Machines are free of debris

 

Power switches are unobstructed

 

Unobstructed access to emergency power disconnects

 

Machines have adequate working area and room to allow operator to step back in an emergency

 

Clamping mechanisms are in good operating condition

 

All special tools for machine operation are properly stored at machine

 

Machines are operating within manufacturers’ safety specifications

 

Aisles to exit doors are unobstructed

 

No tripping hazards are present

 

Power cords are properly secured

 

Intact insulation on power cords

 

Lighting is adequate

 

Machines are anchored to floor

 

Neat and orderly shop (general housekeeping)