APPENDIX A
HOISTING EQUIPMENT DATA SHEET
EQUIPMENT TYPE: __________________________________________
MANUFACTURER: __________________________________________
MODEL#_____________ SERIAL#__________
LOAD RATING: __________________________________________
EQUIPMENT I.D.: __________________________________________
INTENDED USE: __________________________________________
LOCATION OF EQUIPMENT
CERTIFICATION/TESTING
DATA: __________________________________________
APPENDIX B
HOISTING EQUIPMENT
IDENTIFICATION TAG
TYPE: ___________________________________________
I.D. # ___________________________________________
DATE OF ARRIVAL AT
THE APS: ___________________________________________
SAFETY Coordinator:
(SIGNATURE AND DATE) ___________________________________________
APS FLOOR COORDINATOR:
(SIGNATURE AND DATE) ___________________________________________
DATE IN SERVICE: ___________________________________________
NEXT INSPECTION DATE: ___________________________________________
APPENDIX C
CRANE OPERATOR QUESTIONNAIRE
Date ____________________
Operator _______________________________________ CAT __________________
Telephone __________________________
Supervisor _________________________________________
Briefly describe the type/s of lifting device/s to be used and the expected weightloads.
Lifting Device Weight Load
_________________________________________________________________
_________________________________________________________________
_________________________________________________________________
_________________________________________________________________
Operator training/experience operating a crane or other lifting device:
Date/Description of Training:
__________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
I certify that, to the best of my knowledge, I have normal depth perception, field of vision, reaction time, manual dexterity, and coordination, and do not have a detectable or known disease or physical malfunction that would render me incapable of safe operation or rigging duties.
__________________________________
Candidate's signature
LOM Laboratory Inspection Checklist for 432/A020 and 432/A030
Date: ____ / ____ / ____
General |
||
Status |
Criterion |
Comment |
General housekeeping |
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Required hazard warnings are posted at entrance(s) |
||
MSDS binder is in place at the main entrance to laboratory |
||
LOM Laboratory Information Binder is in place at the main entrance to laboratory |
||
The contact information on the cover sheet of the LOM Laboratory Information Binder is current |
||
List of authorized laboratory users is posted at entrances |
||
Paths of egress are free of obstructions |
||
Electrical Safety |
||
Status |
Criterion |
Comment |
Lights in hoods are protected from vapors |
||
Circuits and circuit breakers are labeled |
||
Extension cord usage is minimized |
||
Extension cords are not connected in series |
||
Circuits are not overloaded with extension cords or multiple connections |
||
Heating apparatus is equipped with redundant temperature controls |
Fire Safety |
||
Status |
Criterion |
Comment |
All flammable liquids not in use are stored in flammable-liquids storage cabinets |
||
Excessive quantities of flammable material stocks are not present |
||
Oxidizers and other incompatible materials are not present in flammable-liquid storage cabinets |
||
There are at least two well-marked means of egress from laboratory, each clear of obstructions |
||
Class ABC fire extinguisher is located along path of egress, and not obscured or obstructed |
||
Flammable materials are not stored along paths of egress from laboratory |
||
Refrigerators used for flammables are flammable material storage units or are explosion-proof |
||
UL-approved electrical equipment is used in locations/operations involving flammable liquids |
||
Chemical Handling |
||
Status |
Criterion |
Comment |
Chemicals are stored according to compatibility in appropriate storage cabinets |
||
All chemicals are stored at safe levels in cabinets or on stable shelving |
||
Stored quantities of chemicals are not excessive |
||
All containers are appropriately labeled (contents, warnings, bar codes) |
Chemical Handling (cont) |
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Status |
Criterion |
Comment |
Containers holding ethers and other compounds with safe shelf life are labeled with latest date for disposal |
||
Gas cylinders are strapped firmly in place |
||
Gas cylinders are not in use are capped |
||
Gas cylinders of oxidizing and reducing agents are properly segregated |
||
Glass vacuum is vessel taped |
||
All work generating toxic and hazardous fumes done in hoods |
||
Apparatus susceptible to damage is marked with warning signs or protected by barriers |
||
Chemical waste log is current, bearing notations indicating inspections have been performed on each waste container |
||
Chemical waste is labeled and stored in designated Satellite Accumulation Areas according to compatibility and class |
||
Ventilation |
||
Status |
Criterion |
Comment |
Laboratory at negative pressure with respect to corridors |
||
Fume-generating apparatus at least 20 cm (8 inches) back from face of hood |
||
Fans and other equipment capable of creating cross-drafts are kept at a sufficient distance from hood operations |
||
Local exhaust units are used where hoods are not suitable or available |
||
Air-flow indicator on chemical fume hood appears to be functioning properly |
Ventilation (cont) |
||
Status |
Criterion |
Comment |
Label on chemical fume hood indicates that hood performance has been checked within the last twelve months |
||
VAV chemical fume hood/room supply (make-up) air interface appears to be functioning properly |
||
Safety Equipment |
||
Status |
Criterion |
Comment |
Eye wash station is available and inspections are current |
||
Deluge shower is available and inspections are current |
||
Supply of personal protective equipment is adequate |
||
Program Administration |
||
Status |
Criterion |
Comment |
Deficiencies noted during last inspection communicated to persons responsible for correction. |
||
All activities posing significant safety or health risks are covered by written procedures that have been reviewed with the intent to ensure that they incorporate adequate warnings and specify adequate protective measures. |
Listing of Hazardous Chemicals and Wastes
HAZARDOUS CHEMICALS (AS DEFINED UNDER 29 CFR 1910.1200)
Name of Substance(s) (As identified on container label and MSDS.) |
CAS No(s). |
Common Synonyms |
HAZARDOUS WASTES (AS DEFINED UNDER RCRA)
Name of Substance(s) (As identified on container label and MSDS.) |
CAS No(s). |
Location of Waste Containers |
DND-CAT Safety Committee Annual ES&H Inspection Criteria
SECTOR NO. - BEAMLINE NO.- LOM LAB NO.- DATE -
SAFETY INSPECTION COMMITTEE CHAIR OR DESIGNEE -
Mark each item below as follows:
S (or checkmark) for Satisfactory
R for Requires follow-up (within 10 days)
U for Urgent response needed (within 1 day)
If all items in a category are satisfactory, circle “Satisfactory” in the category heading.
Satisfactory GENERAL
____________Are all exits and aisles unobstructed?
____________Are work areas clear and lab benches not overcrowded?
____________Do any potential tripping hazards exist?
____________Are equipment and materials stored safely?
____________Are containers for disposal of broken glass available?
____________Are waste containers labeled and in good condition?
____________Is glassware stored safely?
____________Are file cabinets/shelves secured to wall or tagged as unsecured?
____________Are gas cylinders secured properly?
____________Are any unusual noises or odors present?
____________Is overall housekeeping good?
____________Do waste logbooks document monthly inspections of Satellite Accumulation Areas?
____________Other:
Satisfactory SAFEGUARDS AND SAFE PRACTICES
____________Are off-hours instructions for unattended operation posted?
____________Is the safety handbook available?
____________Are protective shields in place if needed?
____________Are emergency shutdown procedures posted?
____________Are emergency shutoffs for house utilities and compressed gases
unobstructed?
____________Have you observed any unsafe acts or noncompliance with safety rules?
____________Are lab doors to corridors closed?
____________Does any equipment extend over the boundary lines marked on the floor? (Aisles must be unobstructed.)
____________Do any potential overhead hazards exist?
____________Is medical look-alike (lab ware) waste can available?
____________Is "sharps" disposal container available?
____________Do any illumination problems exist?
____________Is general ventilation acceptable?
____________Are vent purges set properly?
____________Is emergency door unobstructed?
____________Is emergency door unlocked?
____________Other:
Satisfactory PROTECTIVE EQUIPMENT
____________Is the safety cabinet stocked appropriately with applicable items from the following list?
________________Safety glasses
________________Gloves
________________Splash goggles
________________Face shields
________________Thermal gloves
________________Other:_____________________
Satisfactory EMERGENCY EQUIPMENT
____________Is access to fire extinguisher unobstructed?
____________Is fire extinguisher seal intact?
____________Are eye wash stations and safety shower inspected and unobstructed?
____________Other:
Satisfactory GENERAL LABELING
____________Are chemicals properly labeled and tagged?
____________Are cylinders properly labeled (tags on nonstock cylinders)?
____________If required, are "Hot" signs properly worded and clearly visible?
____________If required, are "Radioactive" signs properly worded and clearly visible?
____________If required, are "HIGH VOLTAGE" signs properly worded and clearly visible?
____________If required, are other signs properly worded and clearly visible?
____________If required, are over-temperature alarms installed?
On which units?
____________If required, are other alarms installed?
On which units?
____________Are electrical panels and other electrical shut-off switches properly labeled?
____________ Other:
Satisfactory MECHANICAL
____________Are all devices mechanically stable (suitable base for height and weight and anchored to floor, if appropriate)?
____________Are there any stored energy hazards?
________________Gravity
________________Spring
________________Vacuum
________________Pressure
________________Other : ____________________________________
____________If required, are overpressure alarms installed?
On which units?
____________Are equipment/shelves/cabinets secured properly?
____________Are cabinet tops free of stored items, as required by APS?
____________Are any sharp edges present?
____________Are there any unmarked or unprotected protruding objects?
_______________ Hazard removed
_______________ Safety guard recommended
_______________ Other recommendations: ________________________
Satisfactory ELECTRICAL
____________Are power strips secured?
____________Are any faulty or frayed wires present?
____________Are any electrical boxes open?
____________Are any electrical terminals exposed on instrumentation?
____________Is electrical equipment properly grounded?
____________Are any electrical circuits overloaded?
____________Are any ignition sources present?
____________Are GFCIs installed at appropriate locations?
____________Are posted signs adequate?
____________Are all the instruments/circuits adequately labeled?
____________Is access to electrical panels and other electrical shut-off switches unobstructed?
____________Do any lighting problems exist?
Satisfactory PIPING PRACTICES
____________Are any inspections of regulators or relief valves out of date?
____________Are rotameters and sight glasses properly shielded?
____________Are the proper size catch pans in use?
____________Are house utility systems protected?
Satisfactory VENTILATION
____________Are inspections and tests of toxic gas monitors up to date?
____________Are hood doors closed when not in use?
____________Is local exhaust used, if needed?
____________Has hood or vent been inspected and labeled within the last year by the Industrial Hygiene Section of ANL ESH or by Building Maintenance?
____________If required, are hood failure alarms installed?
On which units?
____________Are hoods being used in accordance with their classification?
Type 1 - Moderately to highly toxic materials
Type 2 - Low toxic materials and fumes
____________Other:
Satisfactory HAZARDOUS MATERIALS
(Acids, Bases, Oxidizers, Toxics, Carcinogens, etc.)
____________Are chemicals properly stored and labeled?
____________Are incompatible chemicals properly segregated?
____________Are peroxide formers and other compounds subject to hazardous decomposition labeled to show date received?
____________Are peroxide formers no more than 6 months old?
____________Is chemical tag system properly used?
____________Is chemical inventory list available and up to date?
____________Other:
Satisfactory FLAMMABLE AND COMBUSTIBLE LIQUIDS
____________Are all aerosol sprays with flammable propellants stored in flammable-liquid storage cabinets?
____________Is the storage cabinet inventory up to date?
____________Are glass bottles stored in catch pans?
____________Are electrically conductive containers that are used for transferring flammable liquids grounded and bonded?
____________Other:
Satisfactory RADIATION PROTECTION SAFEGUARDS
____________Is beamline shielding in place? (Use separate checklist.)
____________Are beamline padlocks secured?
____________Is FOE and Experimental Station shielding in place? (Use separate checklist.)
____________Are FOE and Experimental Station interlocks undisturbed, per visual inspection?
____________Are FOE and Experimental Station emergency beam dump buttons unobstructed?
____________Has a beamline radiation survey been done within the past month?
____________Other:
ADDITIONAL COMMENTS:
DND-CAT Safety Coordinator Monthly ES&H Inspection Criteria
SECTOR NO. _______BEAMLINE NO.-________ LOM LAB NO.-_________DATE -
SAFETY INSPECTION COMMITTEE CHAIR OR DESIGNEE - ___
Mark each item below as follows:
S (or checkmark) for Satisfactory
R for Requires follow-up (within 10 days)
U for Urgent response needed (within 1 day)
If all items in a category are satisfactory, circle “Satisfactory” in the category heading.
Satisfactory GENERAL
____________Are all exits and aisles unobstructed?
____________Do any potential tripping hazards exist?
____________Are containers for disposal of broken glass available?
____________Are waste containers labeled and in good condition?
____________Are file cabinets/shelves secured to wall or tagged as unsecured?
____________Are gas cylinders secured properly?
____________Do waste logbooks document monthly inspections of Satellite Accumulation Areas?
____________Other:
Satisfactory SAFEGUARDS AND SAFE PRACTICES
____________Are off-hours instructions for unattended operation posted?
____________Is the safety handbook available?
____________Are protective shields in place if needed?
____________Are emergency shutdown procedures posted?
____________Are emergency shutoffs for house utilities and compressed gases
unobstructed?
____________Are lab doors to corridors closed?
____________Does any equipment extend over the boundary lines marked on the floor? (Aisles must be unobstructed.)
____________Is medical look-alike (lab ware) waste can available?
____________Is "sharps" disposal container available?
____________Are vent purges set properly?
____________Is emergency door unobstructed?
____________Is emergency door unlocked?
____________Other:
Satisfactory PROTECTIVE EQUIPMENT
____________Is the safety cabinet stocked appropriately with applicable items from the following list?
________________Safety glasses
________________Gloves
________________Splash goggles
________________Face shields
________________Thermal gloves
________________Other:_____________________
Satisfactory EMERGENCY EQUIPMENT
____________Is access to fire extinguisher unobstructed?
____________Is fire extinguisher seal intact?
____________Are eye wash stations and safety shower inspected and unobstructed?
____________Other:
Satisfactory GENERAL LABELING
____________Are chemicals properly labeled and tagged?
____________Are cylinders properly labeled (tags on nonstock cylinders)?
____________If required, are "Hot" signs properly worded and clearly visible?
____________If required, are "Radioactive" signs properly worded and clearly visible?
____________If required, are "HIGH VOLTAGE" signs properly worded and clearly visible?
____________If required, are other signs properly worded and clearly visible?
____________Are electrical panels and other electrical shut-off switches properly labeled?
____________ Other:
Satisfactory MECHANICAL
____________Are all devices mechanically stable (suitable base for height and weight and anchored to floor, if appropriate)?
____________Are there any stored energy hazards?
________________Gravity
________________Spring
________________Vacuum
________________Pressure
________________Other : ____________________________________
____________If required, are overpressure alarms installed?
On which units?
____________Are equipment/shelves/cabinets secured properly?
____________Are cabinet tops free of stored items, as required by APS?
____________Are any sharp edges present?
____________Are there any unmarked or unprotected protruding objects?
_______________ Hazard removed
_______________ Safety guard recommended
_______________ Other recommendations: ________________________
Satisfactory ELECTRICAL
____________Are power strips secured?
____________Are any faulty or frayed wires present?
____________Are any electrical boxes open?
____________Are any electrical terminals exposed on instrumentation?
____________Is electrical equipment properly grounded?
____________Are all the instruments/circuits adequately labeled?
____________Is access to electrical panels and other electrical shut-off switches unobstructed?
Satisfactory PIPING PRACTICES
____________Are any inspections of regulators or relief valves out of date?
____________Are rotameters and sight glasses properly shielded?
Satisfactory VENTILATION
____________Are inspections and tests of toxic gas monitors up to date?
____________Are hood doors closed when not in use?
____________Are hoods being used in accordance with their classification?
Type 1 - Moderately to highly toxic materials
Type 2 - Low toxic materials and fumes
____________Other:
Satisfactory HAZARDOUS MATERIALS
(Acids, Bases, Oxidizers, Toxics, Carcinogens, etc.)
____________Are chemicals properly stored and labeled?
____________Are incompatible chemicals properly segregated?
____________Are peroxide formers and other compounds subject to hazardous decomposition labeled to show date received?
____________Is chemical inventory list available and up to date?
____________Other:
Satisfactory FLAMMABLE AND COMBUSTIBLE LIQUIDS
____________Are all aerosol sprays with flammable propellants stored in flammable-liquid storage cabinets?
____________Is the storage cabinet inventory up to date?
____________Are glass bottles stored in catch pans?
____________Are electrically conductive containers that are used for transferring flammable liquids grounded and bonded?
____________Other:
Satisfactory RADIATION PROTECTION SAFEGUARDS
____________Is beamline shielding in place? (Use separate checklist.)
____________Are beamline padlocks secured?
____________Is FOE and Experimental Station shielding in place? (Use separate checklist.)
____________Are FOE and Experimental Station interlocks undisturbed, per visual inspection?
____________Are FOE and Experimental Station emergency beam dump buttons unobstructed?
____________Has a beamline radiation survey been done within the past month?
____________Other:
ADDITIONAL COMMENTS:
SHOP INSPECTION CHECKLIST
The following items will be checked each month by the Shop Coordinator, who will ensure that all observed deficiencies are corrected and will file this checklist with the secretaries of the CATs that occupy LOM____ (insert building number).
S (or
checkmark) for Satisfactory
R for Requires follow-up (within 10 days)
U for Urgent response needed (within 1 day)
“Safety Glasses Required” signs are posted at all entrances |
|
Supply of visitors’ safety glasses is adequate |
|
List of approved machine operators is displayed |
|
Machine guards are in place |
|
Belts are in good condition |
|
Safety shields are in place |
|
Safety shield windows are clean and clear |
|
Machines are free of debris |
|
Power switches are unobstructed |
|
Unobstructed access to emergency power disconnects |
|
Machines have adequate working area and room to allow operator to step back in an emergency |
|
Clamping mechanisms are in good operating condition |
|
|
All special tools for machine operation are properly stored at machine |
Machines are operating within manufacturers’ safety specifications |
|
Aisles to exit doors are unobstructed |
|
No tripping hazards are present |
|
Power cords are properly secured |
|
Intact insulation on power cords |
|
Lighting is adequate |
|
Machines are anchored to floor |
|
Neat and orderly shop (general housekeeping) |